Case Study: Hychem's Epoxy Flooring Solution for Stacked Infrastructure Hyperscale Data Centre

Client: Stacked Infrastructure

Contractor: Ango Italian Concrete

Location: 299 Palmers Road, Truganina

Size: 10,000m²+

Project Overview

Stacked Infrastructure, a leading data centre operator, required a robust, high-performance epoxy flooring solution for their hyperscale data centre located in Truganina, Melbourne. The nature of this high-traffic facility required a durable, long-lasting surface that could withstand intensive operational demands while ensuring safety, hygiene, and aesthetic appeal. Hychem’s epoxy flooring system was chosen to provide superior durability, reliability, and easy maintenance, making it the ideal solution for large-scale data centres.

Initial Specification

The original flooring plan for the data centre involved the application of 2-3 coats of Hychem SF25, known for its protective and wear-resistant properties. However, after assessing the site’s needs, Ango Italian Concrete recommended an upgraded flooring solution for enhanced durability and longer-lasting performance.

Upgraded Epoxy Flooring System

The upgraded solution implemented by Ango Italian Concrete was a multi-layer epoxy system designed to provide exceptional protection and withstand high traffic during both the construction and operational phases. The system included:

  • GP-T Prime Coat: A high-performance primer applied to ensure superior adhesion of the epoxy to the substrate.
  • Supafloor Protective Coat: Applied during the construction phase to safeguard the flooring from potential damage due to heavy equipment and foot traffic.
  • Supafloor TX: A topcoat that provided both aesthetic appeal and long-term protection, ensuring that key areas of the data centre remained sleek and durable.

Vinyl Corridor Upgrade

In addition to the standard areas, the vinyl corridors and other high-traffic zones were upgraded with a more robust epoxy system for extra durability:

  • GP-T Prime Coat: To guarantee firm adhesion.
  • 2mm E300SL Coat: This seamless, self-levelling epoxy layer provided an even surface, designed to withstand heavy machinery and equipment.
  • Supafloor TX: A final topcoat to give the space a polished, professional finish while enhancing durability.

Results

The custom epoxy flooring solution exceeded expectations, delivering a durable, high-performance surface that met the demanding requirements of Stacked Infrastructure’s data centre. Key results include:

  • Superior protection during the construction process, ensuring minimal wear and tear.
  • Enhanced durability to accommodate heavy machinery, equipment, and continuous high-traffic use.

Aesthetic finish that aligned with the modern, high-tech environment of the data centre, providing a seamless and professional look.

Why Choose Hychem for Epoxy Flooring?

Hychem’s epoxy flooring systems are engineered for high-traffic environments such as data centres, offering unparalleled durability, longevity, and low maintenance. The upgraded epoxy system used in this project demonstrates Hychem’s ability to deliver custom flooring solutions that meet the unique demands of large-scale facilities.
For epoxy flooring contractors and commercial applicators seeking reliable, high-performance flooring solutions, Hychem’s epoxy coatings provide the perfect blend of protection, aesthetics, and durability.