Australia Post’s Melbourne Distribution Centre

Case Study: Enhancing Australia Post’s Melbourne Distribution Centre with Hychem’s Ultra-High Strength Epoxy Coatings

Introduction

Australia Post’s Melbourne distribution centre, handling millions of packages annually, demands a flooring solution that can endure extreme wear and tear from constant traffic and distribution vehicles. With the facility operating around the clock, the requirement for a durable and safe floor surface is paramount. This case study outlines how Hychem’s advanced epoxy coatings were utilized to upgrade the 20,000m² warehouse, ensuring a robust and efficient operational environment.

Project Overview

Client: Australia Post
Facility Location: Melbourne
Facility Size: 20,000m²
Objective: Upgrade the floor surface to handle high volumes of traffic and provide a durable, safe, and easy-to-maintain flooring solution.

Challenge

The existing floor surface in the Melbourne distribution centre required extensive rectification due to surface defects, pitting, cracks, and damaged joints. The new flooring solution needed to provide a seamless, ultra-durable surface capable of withstanding the continuous impact from distribution vehicles and LDVs.

Solution

Hychem’s comprehensive flooring solution addressed the challenges with a multi-step process:

Surface Rectification with Hychem GPT: The first step involved using Hychem GPT to repair all surface defects, pitted areas, cracks, and damaged joints. This repair process created a smooth and stable base for the subsequent coating layers.
Primer Application: A primer coat of Hychem GPT was applied to seal the porous floor surface. This step was crucial for ensuring optimal adhesion of the topcoat to the substrate, setting the stage for a long-lasting finish.
Flood Coat of Hychem Supafloor: To achieve maximum durability, a flood coat of Hychem Supafloor was installed. This ultra-high strength coating provided a resilient surface capable of withstanding the demands of constant traffic and operational stress.
Final Coat of Hychem Supafloor T: The final coat, Hychem Supafloor T, was applied to deliver an attractive, slip-resistant surface that is easy to clean. This top layer enhanced the overall safety and aesthetics of the floor while ensuring long-term performance.

Results

The application of Hychem’s epoxy coatings resulted in a significantly improved floor surface for Australia Post’s Melbourne distribution centre. The new flooring provided exceptional durability, successfully withstanding the high volumes of traffic and the harsh conditions of a busy distribution environment. The slip-resistant, easy-to-clean finish enhanced both safety and operational efficiency.

Conclusion

Hychem’s advanced epoxy coating system, implemented in Australia Post’s distribution centre by Safecoat Epoxy Flooring, transformed the facility’s flooring into a high-performance, durable surface. The combination of Hychem GPT for surface repair and Hychem Supafloor coatings ensured a resilient, safe, and aesthetically pleasing floor that meets the rigorous demands of Australia Post’s operations. For more information on how Hychem can provide superior flooring solutions for your industrial needs, visit Hychem’s website or contact us today.

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