Marchem

Case Study: Transforming an Old Facility into a Modern, Safe Manufacturing Space with Hychem Flooring Solutions

Introduction

When Marchem, a leading toll manufacturer specializing in chemicals and automotive fluids, decided to take tenancy in an old, run-down facility in Brooklyn, they faced the challenge of upgrading the space to meet the demands of their complex operations. The goal was to install a flooring system that would provide durability, safety, and chemical resistance, suitable for both heavy mechanical traffic and the manufacturing process. Safecoat Epoxy Flooring stepped in with a high-performance Hychem Hycrete/Supafloor system to achieve these objectives.

Project Overview

Client: Marchem
Facility Location: Brooklyn
Client’s Operations: Manufacturing, warehousing, and distribution of chemicals and automotive fluids (engine coolants, corrosion inhibitors, brake fluids, AdBlue).

Objective: Install a safe, durable, seamless, and chemically resistant flooring system.

Challenge

The facility’s existing condition was suboptimal, with a need for a flooring system that could withstand the rigors of a busy manufacturing and distribution environment. The flooring had to be resistant to chemical spills, mechanical wear, and high foot traffic while also being aesthetically suitable for a modern industrial setting.

Solution

Safecoat Epoxy Flooring utilized Hychem’s advanced products to provide a flooring solution that met Marchem’s needs. The methodology involved:

Hychem Hycrete PU-SL Application: A 3mm layer of Hychem Hycrete PU-SL was applied as the primary flooring base. This hybrid system is known for its superior chemical resistance and durability, making it ideal for industrial environments. The application was broadcast with 18/40 sand to enhance slip resistance and ensure a robust surface.
Top Coating with Supafloor: The floor was then top-coated with Supafloor, tinted to RAL 7043 Traffic Grey. This top coat not only provided a sleek and professional appearance but also added an extra layer of protection against chemical damage and mechanical wear.

Results

The installation of the Hychem Hycrete/Supafloor system resulted in a flooring solution that exceeded Marchem’s expectations. The new floor provided a seamless, durable surface that stood up to the demands of the manufacturing process and heavy traffic. Its chemical resistance ensured long-term protection against spills and harsh substances, while the professional finish improved the facility’s overall aesthetic.

Conclusion

The successful application of Hychem’s flooring solutions by Safecoat Epoxy Flooring transformed Marchem’s old facility into a modern, safe, and efficient workspace. The hybrid Hychem Hycrete/Supafloor system offered an ideal combination of durability, chemical resistance, and visual appeal, meeting the rigorous demands of Marchem’s operations.
For more information on how Hychem can enhance your industrial flooring needs, visit Hychem’s website or contact us today.

Keywords

Hychem, Marchem, Safecoat Epoxy Flooring, Hycrete PU-SL, Supafloor, industrial flooring, chemical-resistant flooring, seamless flooring, Brooklyn facility, RAL 7043 Traffic Grey, durable flooring solutions, manufacturing floor.

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